- DAGL 110 ASt
- DAGL 110 Beschreibung
- DAW 100 Beschreibung
- DAW 100 ASt
- 120 EPA Beschreibung
- 120 EPA Ast
- Allrounder Beschreibung
- Allrounder Ast
- 140 VKS Beschreibung
- 140 VKS Ast
- 600 KBA Beschreib
- 600 KBA Ast
- 136 FBA Beschreib
- 136 FBA Ast
- 330 RBA Beschreibung
- 330 RBA Ast
- 165 Abstapler Beschreibung
- 165 AS ASt
- 119 VSA Beschreibung
- 119 VSA ASt
- 112 GVH Beschreibung
- 112 GVH Ast
- 200 Zuschn+Bearb. Beschreibung
- 200 Zuschn.+Bearb. ASt
- 115_GVA_FÜ_W Beschreibung
- 115_GVA_FÜ_W ASt
- 115 GVA_FF_S Beschreibung
- 115 GVA_FF_S ASt
- 180 ZS Beschreibung
- 180 ZS ASt
- 300 ZFW Beschreibung
- 300 ZFW ASt
- 165 Abstapler Prospekt
- DAGL 110 Prospekt
- DAW 100 Prospekt
- 120 EPA Prospekt
- 140 VKS Prospekt
- 136 FBA Prospekt
- 330 RBA Prospekt
- 119 VSA Prospekt
- 112 GVH Prospekt
- 200 Zus+Bearb. Prospekt
- 115 GVA FF Prospekt
- 115 GVA FÜ Prospekt
- 180 ZS Prospekt
- 300 ZFW Prospekt
- 136 FBS-BT Beschreibung
- 136 FBS-BT ASt
- 136 FBS-BT Prospekt
- 135 FBM-K Beschreibung
- 135 FBM-K ASt
- 135 FBM-K Prospekt
- 135 FBM-H Beschreibung
- 135 FBM-H ASt
- 135 FBM 135-H Prospekt
- Holzfenster
- 165 ASG-S Beschreibung
- 165 ASG-S ASt
- 165 ASG-S Prospekt
- 600 KBA Prospekt
The ALLROUNDER is a versatile tube production line.
Starting from either coil or blank material up to a finished tube the ALLROUNDER covers all the process steps of producing a tube in fully automatically.
The tubes can either be formed with an interlock with a subsequent clinching process or welded.
When producing an interlock tubing with subsequent clinching the blank ends will be stamped with an interlocked contour (positive and negative end on each end). These contours are then rolled into each other while roll forming the tube thus forming a finished formed tube without additional welding necessary.
When producing a welded tube, the blanks will be cut to size, roll formed and then welded to a tube. In this case an interlock feature will be formed at defined areas of the blank ends. This will prevent the roll formed to open up again before welding. The complex clamping process in a tube welding application is eliminated providing a very even and constant gap for welding.
Sequence of operation:
Material is fed either from coil or a blank stack. The line is pulling the blank or coil material very precisely into the eccentric press. While the material is fed into the line the coil peeling device is eliminating burrs, compensate for coil tolerances and/or chamfering the front side of the coil. Subsequently the precision eccentric press is forming the required geometry to the blank depending on the chosen tube manufacturing process. The blank feeder is taking over the stamped blanks from the eccentric press and pushes them very precise and defined into the roll forming unit. Due to the 5 roller bending system tubes can be formed with a roundness tolerance of 0.2 to 0.3 mm (.007 to .011”).
The roll formed tube shell is pushed off the mandrel and transferred to the discharge handling unit. This unit takes the roll formed tube and either transfers it to the tube clinching station, the tube calibration station or the Laser Welding Station, as well as onto the discharging position for finished product for packing. The clinching station further tightens and seals the interlock feature after roll forming. A finished tube without complex welding can be produced. If required the tube can be welded on the welding station with different welding methods to produce a liquid and gas tight tubing.
Optional can in future the tube to be calibrate to a roundness to 0.1 to 0.15 mm (0.004 to 0.006”) in a calibration station.
